Weighbridge Automation SOP & Solutions

Weighbridge
Automation System
SolutionseRawanna

Streamline your weighing process with accurate, fast and fully automated SOP-based weighbridge systems.

RFIDVerifocal Bullet CamerasIndustrial I/O ControllerUltrasonic SensorsLED DisplayTraffic SafetyBoom BarrierGovt Portal
01 / 06
07 Days
Installation SLA
24x7
Support for all issues
IP65+
Outdoor rugged design
System Overview

What we deliver

A robust automation stack focused on safety, accuracy, and real-time compliance.

01

RFID Verification

Vehicle RFID tag is authenticated before entering the weighbridge process.

RFIDVerification
02

Vehicle Detection & Top Camera

Sensor-1 detects vehicle presence while the top ANPR camera captures vehicle details.

Sensor-1ANPR
03

Vehicle Position Validation

Sensor-2 and Sensor-3 verify proper truck positioning on the weighbridge.

Sensor-2Sensor-3
04

Weight Capture & Processing

Weight is captured and processed automatically through the control room software.

WeightControl Room
05

Traffic Control & Front Camera

Traffic light controls vehicle movement while the front ANPR camera performs validation.

Traffic LightFront Camera
06

eRawanna Dispatch Confirmation

Exit validation completed and vehicle is confirmed for dispatch through eRawanna.

ValidationeRawanna
Key Benefits — Mining & GeologyAll systems active
01Fully automated weighbridge operations
02Improved safety & traffic control
03Reduced manual intervention & errors
04High reliability in harsh environments
05Scalable, future-ready architecture
System metrics
Uptime99.8%
System availability
Read Rate200/s
RFID tags
Range12 mUHF RFID max
Latency<5 sBarrier cycle
Mining Ready
Built for harsh mining environments
IP65+
Compliance Ready
Real-time data + Govt portal integration
Live
Real-time Monitoring
MQTT + API-based live device sync
24/7
Industrial Grade
DIN rail, outdoor enclosures, rugged I/O
Cert.
Products

Automation hardware lineup eRawanna

Use these modules individually or as a complete integrated solution.

Featured Product
Control Systems
UHF RFID Reader & Sensors
Identification & Tracking

UHF RFID Reader & Sensors

Industrial-grade RFID solution for eRawanna-enabled weighbridge automation, ensuring accurate vehicle identification, automated entry processing, and real-time tracking.

UHF RFIDVehicle TrackingAccess AutomationeRawanna Compatible
Verifocal Bullet Camera System
Surveillance & Recognition

Verifocal Bullet Camera System

High-performance bullet camera solution for automatic number plate recognition, vehicle monitoring, and seamless integration with eRawanna weighbridge automation systems.

CameraVehicle RecognitionReal-Time MonitoringeRawanna Compatible
Monitoring & Safety
LED Display & Boom Barrier System
02
Monitoring & Access Control

LED Display & Boom Barrier System

Integrated vehicle access control solution featuring high-visibility LED displays and automated boom barriers for real-time instructions, traffic management, and weighbridge automation.

LED DisplayBoom BarrierAccess ControlVehicle Guidance
Industrial Traffic Signal System
Safety Systems

Industrial Traffic Signal System

High-visibility red and green LED traffic signal system designed for controlled vehicle movement, automated weighbridge operations, and enhanced entry/exit safety.

High VisibilityIndustrial GradeWeighbridge SafetyAutomation Ready
eRawanna Weighbridge Automation System
Automation Platform

eRawanna Weighbridge Automation System

Comprehensive weighbridge automation platform integrating RFID, ANPR, Industrial I/O controllers, safety devices, and DMG/eRawanna portal connectivity for fully automated vehicle processing.

UHF RFIDANPR SoftwareIndustrial I/O ControllerDMG/eRawanna Integration
Integration & Sensing
Computer System as per DMG Guidelines
Computer System

Computer System as per DMG Guidelines

Industrial-grade computer system configured in accordance with DMG guidelines, featuring Intel Core i5 (6-Core) or above processor, 16GB DDR4 RAM, dual SSD storage, Windows 11 Pro, and a 22" Full HD display for reliable weighbridge automation, monitoring, reporting, and control room operations.

DMJ CompliantIntel Core i516GB DDR4 RAM22 Full HD Monitor1TB NVMe/SSDWindows 11 ProIndustrial Workstation
Weighbridge Automation Civil Layout
Civil & Infrastructure Layout

Weighbridge Automation Civil Layout

Detailed civil and equipment layout showing RFID readers, ANPR cameras, boom barriers, ultrasonic sensors, traffic lights, LED displays, weighbridge positioning, control room infrastructure, and vehicle movement flow for complete automation deployment.

RFID SensorCamerasBoom Barrier Layout
Standard Operating Procedure

Procurement & Installation Workflow

Weighbridge owners · Rajasthan Mines portal

7Steps
7Days install
48hReplacement
24×7Support

Process flow

01

Access suggested vendor list

Visit the Rajasthan-Mines portal and view/download the suggested vendor list.

02

Vendor selection & order placement

Contact vendor, confirm order, and complete payment.

03

Device allocation & appointment

Vendor assigns device serial number and schedules installation slot.

04

Installation & configuration

Install, configure, and integrate with controller and on-site devices.

continues
05

Data integration & compliance update

Vendor updates portal details; authority verifies and issues Installation Certificate.

06

Testing & Govt portal integration

Authority/SI tests configuration; successful setup integrates with Govt portal.

07

Completion & documentation

Receive certificate, warranty, user manual, training & handover documents.

Roles & responsibilities

Weighbridge Owner

Selects vendor, payment, site handover, ensures compliance.

Suggested Vendor

Supplies certified devices, installs, configures, integrates.

Authority

Publishes vendor list, verifies post-installation compliance.

Service level agreement

07
Working days
Installation time
48h
Replacement
24×7
Support

Included equipment

RFID
Cameras
Barrier
Signals
Sensors
LED
Controller
UPS
Workstation
Cabling
Technical Highlights

Built for harsh sites, ready for integration

Core specs for quick customer understanding.

RFID

UHF RFID (865-867 MHz)

Read range 3-12 meters. Fast multi-tag reading up to ~200 tags/sec. Ethernet socket communication support.

Frequency865 – 867 MHz
Read range3 – 12 m
Throughput~200 tags/sec
InterfaceEthernet socket
Camera

Verifocal Bullet Camera

High-resolution ANPR camera for automatic vehicle number plate recognition, entry/exit monitoring, and seamless integration with eRawanna weighbridge automation.

Sensors

Vehicle Position Detection

Ultrasonic sensing range ~200-4000 mm. IP65 housing. Programmable outputs (PNP, NO/NC).

Control

Industrial I/O Controller

Isolated digital I/O modules with Modbus RTU (RS485) options and 12V relay outputs (DIN rail style).

Display

Outdoor LED Messaging

High brightness, 20m+ visibility. Ethernet communication. MQTT (Type-1) or API (Type-2) integration model.

Safety

Traffic + Boom Barrier

Red/Green LED traffic pair. Barrier boom up to 3m with ≤5 sec operation and sensor support.

System capability matrix

RFID integration
Vehicle detection
ANPR camera monitoring
LED messaging
Traffic safety
Network integration
Network

eRawanna Network Architecture

RFID • ANPR • POE • Internet

RFID Reader

Router

Internet / Govt Portal

Desktop PC

POE Switch

Camera 02

Camera 01

CAMERA RTSP Generator

// Generate RTSP stream URLs for cameras

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Happy Customers
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Running Projects
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Completed Projects
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Years Experience
Contact24x7 Technical Support

Let's integrate your site

Share your weighbridge location and existing setup. We'll propose the right automation kit, installation plan, and integration approach.

Request a Demo / Quote

All fields required

Service Commitments

Installation7 working days
Warranty replacement48 hours
Support helpline24x7