Weighbridge Automation SOP & Solutions

Weighbridge
Automation System
SolutionseRawanna

Streamline your weighing process with accurate, fast and fully automated SOP-based weighbridge systems.

01 / 06
07 Days
Installation SLA
24x7
Support for all issues
IP65+
Outdoor rugged design
End-to-End Automation

Complete Weighbridge Automation Ecosystem

Integrated RFID, ANPR Cameras, Sensors, Traffic Control, Industrial I/O, and eRawanna connectivity for faster, safer, and fully automated weighbridge operations.

01

RFID Verification

Vehicle RFID tag is authenticated before entering the weighbridge process.

RFIDVerification
02

Vehicle Detection & Top Camera

Sensor-1 detects vehicle presence while the top ANPR camera captures vehicle details.

Sensor-1ANPR
03

Vehicle Position Validation

Sensor-2 and Sensor-3 verify proper truck positioning on the weighbridge.

Sensor-2Sensor-3
04

Weight Capture & Processing

Weight is captured and processed automatically through the control room software.

WeightControl Room
05

Traffic Control & Front Camera

Traffic light controls vehicle movement while the front ANPR camera performs validation.

Traffic LightFront Camera
06

eRawanna Dispatch Confirmation

Exit validation completed and vehicle is confirmed for dispatch through eRawanna.

ValidationeRawanna
Why Choose Our Automation SolutionProduction Ready
01100% Automated Vehicle Entry & Exit Process
02RFID + ANPR Based Vehicle Identification
03Accurate Weighment with Minimal Human Intervention
04Real-Time Monitoring & Government Portal Integration
05Scalable Industrial IoT Architecture for Future Expansion
System metrics
Uptime99.8%
System availability
Read Rate200/s
RFID tags
Range12 mUHF RFID max
Latency<5 sBarrier cycle
Mining Ready
Built for harsh mining environments
IP65+
Compliance Ready
Real-time data + Govt portal integration
Live
Real-time Monitoring
MQTT + API-based live device sync
24/7
Industrial Grade
DIN rail, outdoor enclosures, rugged I/O
Cert.
Product Portfolio

Complete Weighbridge Automation Solution eRawanna

Explore our complete portfolio of RFID readers, ANPR camera systems, industrial controllers, traffic management devices, LED displays, boom barriers, computer workstations, and civil layout solutions engineered for reliable, secure, and fully automated weighbridge operations.

Featured Product
Control Systems
UHF RFID Reader & Sensors
Identification & Tracking

UHF RFID Reader & Sensors

Industrial-grade RFID solution for eRawanna-enabled weighbridge automation, ensuring accurate vehicle identification, automated entry processing, and real-time tracking.

UHF RFIDVehicle TrackingAccess AutomationeRawanna Compatible
Verifocal Bullet Camera System
Surveillance & Recognition

Verifocal Bullet Camera System

High-performance bullet camera solution for automatic number plate recognition, vehicle monitoring, and seamless integration with eRawanna weighbridge automation systems.

CameraVehicle RecognitionReal-Time MonitoringeRawanna Compatible
Monitoring & Safety
LED Display & Boom Barrier System
02
Monitoring & Access Control

LED Display & Boom Barrier System

Integrated vehicle access control solution featuring high-visibility LED displays and automated boom barriers for real-time instructions, traffic management, and weighbridge automation.

LED DisplayBoom BarrierAccess ControlVehicle Guidance
Industrial Traffic Signal System
Safety Systems

Industrial Traffic Signal System

High-visibility red and green LED traffic signal system designed for controlled vehicle movement, automated weighbridge operations, and enhanced entry/exit safety.

High VisibilityIndustrial GradeWeighbridge SafetyAutomation Ready
eRawanna Weighbridge Automation System
Automation Platform

eRawanna Weighbridge Automation System

Comprehensive weighbridge automation platform integrating RFID, ANPR, Industrial I/O controllers, safety devices, and DMG/eRawanna portal connectivity for fully automated vehicle processing.

UHF RFIDANPR SoftwareIndustrial I/O ControllerDMG/eRawanna Integration
Integration & Sensing
Computer System as per DMG Guidelines
Computer System

Computer System as per DMG Guidelines

Industrial-grade computer system configured in accordance with DMG guidelines, featuring Intel Core i5 (6-Core) or above processor, 16GB DDR4 RAM, dual SSD storage, Windows 11 Pro, and a 22" Full HD display for reliable weighbridge automation, monitoring, reporting, and control room operations.

DMJ CompliantIntel Core i516GB DDR4 RAM22 Full HD Monitor1TB NVMe/SSDWindows 11 ProIndustrial Workstation
Weighbridge Automation Civil Layout
Civil & Infrastructure Layout

Weighbridge Automation Civil Layout

Detailed civil and equipment layout showing RFID readers, ANPR cameras, boom barriers, ultrasonic sensors, traffic lights, LED displays, weighbridge positioning, control room infrastructure, and vehicle movement flow for complete automation deployment.

RFID SensorCamerasBoom Barrier Layout
Implementation Process

Weighbridge Automation Deployment Workflow

From vendor selection to Government approval and live eRawanna integration.

7Steps
7Days install
48hReplacement
24×7Support

Process flow

01

Choose an Approved Vendor

Select a vendor from the Rajasthan DMG suggested vendor list.

02

Confirm Order & Schedule

Finalize the order, complete payment, and schedule installation.

03

Hardware Deployment

Install RFID readers, cameras, sensors, boom barriers, and controllers.

04

Software Configuration

Configure the automation software and integrate all field devices.

continues
05

Portal Registration

Upload installation details and register the system on the Government portal.

06

Inspection & Integration

Authority verifies the installation and enables live eRawanna connectivity.

07

Go Live & Support

System handover, operator training, documentation, warranty, and 24×7 support.

Roles & responsibilities

Mine Owner

Approves project, prepares site, and coordinates implementation.

Vedamap Nextech

Supplies, installs, configures, and commissions the automation system.

DMG Rajasthan

Verifies compliance and activates Government portal integration.

Service level agreement

07
Working days
Installation time
48h
Replacement
24×7
Support

Included equipment

RFID
Cameras
Barrier
Signals
Sensors
LED
Controller
UPS
Workstation
Cabling
Technical Specifications

Industrial Hardware & Network Infrastructure

Complete technical specifications of RFID readers, ANPR cameras, Industrial I/O controllers, vehicle detection sensors, LED displays, traffic control devices, and secure LAN connectivity designed for seamless integration with the Rajasthan DMG eRawanna weighbridge automation platform.

RFID

Long Range UHF RFID Reader

Industrial-grade UHF RFID reader supporting 865–867 MHz frequency with high-speed vehicle identification, long-distance tag detection, and seamless Ethernet communication.

Frequency865 – 867 MHz
Read range3 – 12 m
Throughput~200 tags/sec
InterfaceEthernet socket
Camera

AI ANPR Surveillance Camera

High-definition AI-powered ANPR camera for automatic number plate recognition, vehicle monitoring, image capture, and integration with the eRawanna monitoring platform.

Sensors

Vehicle Position Sensor

Industrial ultrasonic sensor for precise vehicle positioning on the weighbridge with weatherproof IP65 enclosure and programmable digital outputs.

Control

Industrial Automation Controller

Reliable industrial controller supporting Modbus RTU, RS485 communication, digital I/O expansion, relay outputs, and automation device integration.

Display

Outdoor LED Information Display

High-brightness weatherproof LED display for driver instructions, transaction status, and real-time weighbridge messages through LAN or API connectivity.

Safety

Traffic Signal & Boom Barrier

Automated traffic management system with LED signal lights, heavy-duty boom barrier, and sensor-based vehicle control for safe weighbridge operations.

System capability matrix

RFID integration
Vehicle detection
ANPR camera monitoring
LED messaging
Traffic safety
Network integration
Network

eRawanna Network Architecture

RFID • ANPR • POE • Internet

RFID Reader

Router

Internet / Govt Portal

Desktop PC

POE Switch

Camera 02

Camera 01

RTSP Stream URL Generator

Generate RTSP URLs for ANPR and surveillance cameras used in the eRawanna Weighbridge Automation System. Simply enter the camera IP, username, and password to create a ready-to-use RTSP stream link.

Predefined Camera RTSP URLs

ANPR Camera

rtsp://admin:Admin%40123@192.168.0.201:554/cam/realmonitor?channel=1&subtype=0

Top Camera

rtsp://admin:Admin%40123@192.168.0.202:554/cam/realmonitor?channel=1&subtype=0

Operator Room Camera

rtsp://admin:Admin%40123@192.168.0.203:554/cam/realmonitor?channel=1&subtype=0
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Ready to Automate Your Weighbridge?

Connect with our automation experts for a free consultation, site assessment, and customized eRawanna integration proposal.

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Service Commitments

Installation7 working days
Warranty replacement48 hours
Support helpline24x7